🔬 Hardware Architecture & Key Technical Learnings

This document details the practical hardware behaviors, quirks, and engineering solutions discovered while building and optimizing this 3-GPU Turing inference rig on an HPE ProLiant DL380p Gen8 server.

1. NVIDIA CMP 50HX Mining GPUs: VBIOS & Power States

Why CMP 50HX Mining Cards Idle at ~75W–85W Stock

No Display / Headless Architecture: CMP 50HX mining cards lack display outputs and display engines.
Missing Deep P8 VBIOS Tables: Standard GeForce VBIOSes drop to P8 state (405 MHz GDDR6 / ~10W) when no display is active. Mining VBIOSes lock the cards in P0 state (1,890 MHz core / 7,000 MHz GDDR6) by default.

OEM Reference VBIOS vs. MSI VBIOS

Comparing the hardware profiles of two CMP 50HX cards on the exact same rig:

GPU 2 (MSI Board 0x1462, VBIOS 90.02.60.00.17):
- Idles at ~31.8W when core is locked to 300–600 MHz.
- Minimum fan speed: 25%.
- Aggressive P3 voltage gating tables.
GPU 1 (NVIDIA Reference OEM 0x10DE, VBIOS 90.02.60.00.01):
- Idles at ~61.2W when core is locked to 300–600 MHz.
- Minimum fan speed: 40% (locked in VBIOS).
- Higher static VRM voltage rail leakage.
Actionable Solution: Cross-flash GPU 2's MSI VBIOS (90.02.60.00.17) onto GPU 1 using nvflash -6 to cut GPU 1's idle draw by ~30W and match fan curves.

2. Power Cap vs Inference Throughput

100W Power Cap (-pl 100): Capping CMP 50HX cards to 100W throttles GPU 1's core clock down to 1,305 MHz during tensor-parallel splits, dropping generation speed from 18.0 tok/s \rightarrow ~14.0 tok/s.
150W Power Cap (-pl 150): Provides sufficient headroom for full 1,800–1,900 MHz boost clocks, sustaining 18.03 tok/s while protecting against unnecessary 225W power spikes and heat.

3. Automated Dynamic Power Governor (`power-governor.py`)

The Problem with GPU Utilization Polling: On Turing GPUs during batch=1 token generation, utilization.gpu fluctuates between 0% and 5% between token steps. Relying on GPU utilization causes false idle triggers.
The Solution: Direct slot polling against llama-server (http://127.0.0.1:8080/slots is_processing: True).
Governor Behavior:
- When is_processing: True: Instantly sets unconstrained clocks (nvidia-smi -rgc) \rightarrow 18.03 tok/s.
- When idle for > 15 seconds: Sets low-power 300–600 MHz core clocks \rightarrow drops power to ~31W/card.

4. HPE ProLiant DL380p Gen8 Platform Learnings

Sandy Bridge-EP (v1) vs. Ivy Bridge-EP (v2) PCIe 3.0 Jitter

The Sandy Bridge-EP v1 Bug: Intel's first-generation PCIe 3.0 controller on Xeon E5-2600 v1 (2012) suffered from transmitter signal margin attenuation (Intel Errata BD78/BD105). Over riser cables, the 8.0 GHz eye diagram degrades, forcing links down to Gen 1 (2.5 GT/s).
The Ivy Bridge-EP v2 Fix: Xeon E5-2600 v2 (22nm Tri-Gate) completely redesigned the PCIe 3.0 PHY with CTLE equalization, reliably locking Gen 3 speeds across risers.

NUMA Socket Pinning

Dual-socket Xeon servers have two distinct NUMA nodes.
If all GPUs are plugged into Primary Riser 1, they are physically connected to CPU Socket 1 (NUMA Node 1).
Binding llama-server to NUMA Node 1 (CPUAffinity & NUMAPolicy=bind) eliminates all host-to-device memory traffic over the cross-socket Intel QPI bus.

External PSU & Common Grounding

When GPUs receive PCIe data signals from the server motherboard but 12V power from an external PSU:
Ensure the server chassis and external PSU casing share a solid common ground to eliminate high-frequency ground loop noise on PCIe differential clock lines (REFCLK).

5. 20GB VRAM Modding Feasibility (CMP 50HX TU102)

Architecture: CMP 50HX uses the TU102 PCB layout (320-bit bus, 10 memory pads).
Memory Swap:
- Desolder 10x 1GB (8Gbit) GDDR6 BGA-180 chips (e.g., Samsung K4Z80325BC-HC14).
- Solder 10x 2GB (16Gbit) GDDR6 BGA-180 chips (e.g., Samsung K4ZAF325BM-HC14 or Micron D9ZCL).
- Modify memory strapping resistor dividers to signal 16Gbit density to the TU102 memory controller.
Payoff:
- 2x Modded Cards = 40 GB Total VRAM (capable of running full 70B/72B models like Llama-3.3-70B or Qwen2.5-72B on just 2 dedicated x16 slots).
- 4x Modded Cards = 80 GB Total VRAM (enterprise A100-tier capacity for under $1,000).

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