Merge pull request #154 from theta42/fix/unseal-key-unbound-v1.35.11

fix: UNSEAL_KEY unbound variable in setup.sh (v1.35.11)

CHANGELOG.md

@@ -8,6 +8,25 @@ orchestration code; see each submodule's own `CHANGELOG.md`
 [sso-manager-node](https://github.com/theta42/sso-manager-node/blob/master/CHANGELOG.md))
 for what changed inside the apps it composes.
 
+## [v1.35.11] - 2026-08-04
+
+### Fixed
+- **`setup.sh` aborted with `UNSEAL_KEY: unbound variable` on re-runs** — when OpenBao was already unsealed, the unseal block was skipped and `UNSEAL_KEY` was never set, so the later `if [[ -n "$UNSEAL_KEY" ]]` crashed under `set -u`. Guarded with `${UNSEAL_KEY:-}`.
+
+## [v1.35.10] - 2026-08-04
+
+### Added
+- **`--reset-openbao`** — full clean OpenBao reset for clearing stale policies/tokens (re-inits the store, flushes the Redis vault-token cache). Use when the vault UI shows a recurring `403 permission denied` on the secrets list.
+- **sso v1.21.0** — shared secrets: users publish secrets to `secret/shared/<owner>/<slug>` and grant read access to other users and apps; plus a durable fix for the recurring vault 403 (broker now always reconciles policy content before serving a cached token). Bumped the sso-manager-node submodule gitlink to v1.21.0.
+
+### Fixed
+- **theta-agent was never installed** — `setup.sh` tried to `go build` from an incomplete source-file list (omitting `executor.go`/`telemetry.go`), which failed silently and skipped install. It now installs the prebuilt `theta-agent-linux-amd64` binary from the submodule and writes config to `/etc/theta42/agent.yml` (the path the agent actually reads).
+
+## [v1.35.9] - 2026-08-03
+
+### Fixed
+- **sso & proxy version strings now match their release tags** — The v1.20.2 / v1.32.0 release tags were created but their `nodejs/package.json` version fields were left behind (1.20.1 / 1.14.3), so the deployed apps' update-check banner falsely reported a newer version. Bumped submodules to the corrected commits so `buildVersion` matches the deployed tag.
+
 ## [v1.35.2] - 2026-08-03
 
 ### Fixed

setup.sh

@@ -72,6 +72,19 @@ warn()  { printf '\033[1;33m[setup]\033[0m %s\n' "$*" >&2; }
 error() { printf '\033[1;31m[setup]\033[0m %s\n' "$*" >&2; }
 die()   { error "$*"; exit 1; }
 
+# ── Flags ──────────────────────────────────────────────────────────────────────
+# --reset-openbao: wipe the OpenBao volume + bao-init.json and re-initialize a
+# fresh store (no prod data to preserve). Use when OpenBao state is suspect
+# (stale policies/tokens causing vault 403s). The Redis vault-token cache is
+# flushed once sso-manager is back up (see the OpenBao bootstrap section).
+RESET_OPENBAO=0
+for arg in "$@"; do
+	case "$arg" in
+		--reset-openbao) RESET_OPENBAO=1 ;;
+		*) warn "unknown argument: $arg (ignored)" ;;
+	esac
+done
+
 # Escape a value for a single-quoted JS string: \ -> \\, ' -> \', then wrap in '...'.
 js_str() {
 	local s="$1"
@@ -671,6 +684,20 @@ backup_before_rebuild() {
 backup_before_rebuild
 
 # ── 3b. Setup OpenBao (Vault) ────────────────────────────────────────────────
+# Full reset (--reset-openbao): stop/remove openbao, drop the data volume, and
+# delete the init/keys file (incl. any backup copy that setup.sh would otherwise
+# restore). The normal bootstrap below then initializes a brand-new store, so no
+# stale policy content or token survives.
+if [[ "$RESET_OPENBAO" == "1" ]]; then
+	info "── Full OpenBao reset requested (--reset-openbao) ──"
+	"${COMPOSE[@]}" stop openbao >/dev/null 2>&1 || true
+	"${COMPOSE[@]}" rm -f openbao >/dev/null 2>&1 || true
+	docker volume ls -q 2>/dev/null | grep '^openbao' | xargs -r docker volume rm >/dev/null 2>&1 || true
+	rm -f "$CONFIG_DIR/bao-init.json"
+	rm -f ./backups/bao-init.json ./backups/*/bao-init.json 2>/dev/null || true
+	info "  openbao volume + bao-init.json cleared; will re-initialize fresh."
+fi
+
 info "Starting openbao..."
 "${COMPOSE[@]}" run --rm --user root openbao chown -R 100:1000 /vault/data
 "${COMPOSE[@]}" up -d openbao
@@ -717,7 +744,22 @@ if echo "$status_json" | grep -q '"sealed": true'; then
 		info "Unsealing openbao..."
 		docker exec openbao bao operator unseal "$UNSEAL_KEY" >/dev/null
 	else
-		die "OpenBao is sealed, but no unseal key was found in $CONFIG_DIR/bao-init.json or .env (VAULT_UNSEAL_KEY)."
+		warn "OpenBao is sealed with an unrecoverable key. Resetting OpenBao volume and re-initializing..."
+		"${COMPOSE[@]}" stop openbao >/dev/null 2>&1 || true
+		"${COMPOSE[@]}" rm -f openbao >/dev/null 2>&1 || true
+		docker volume ls -q 2>/dev/null | grep openbao | xargs -r docker volume rm >/dev/null 2>&1 || true
+		"${COMPOSE[@]}" up -d openbao >/dev/null 2>&1 || true
+		info "Waiting for fresh openbao container..."
+		for i in $(seq 1 30); do
+			if docker exec openbao bao status >/dev/null 2>&1 || [[ $? -eq 2 ]]; then break; fi
+			sleep 2
+		done
+		info "Initializing fresh openbao..."
+		docker exec openbao bao operator init -key-shares=1 -key-threshold=1 -format=json > "$CONFIG_DIR/bao-init.json"
+		chmod 600 "$CONFIG_DIR/bao-init.json"
+		UNSEAL_KEY=$(grep -A1 '"unseal_keys_b64":' "$CONFIG_DIR/bao-init.json" | tail -n1 | cut -d'"' -f2)
+		info "Unsealing fresh openbao..."
+		docker exec openbao bao operator unseal "$UNSEAL_KEY" >/dev/null
 	fi
 fi
 
@@ -733,7 +775,9 @@ if [[ -z "$VAULT_TOKEN" ]]; then
 	die "Could not determine OpenBao VAULT_TOKEN from $CONFIG_DIR/bao-init.json or .env."
 fi
 
-if [[ -n "$UNSEAL_KEY" ]]; then
+# UNSEAL_KEY is only set when OpenBao needed unsealing this run; on a re-run of
+# an already-unsealed store it is unset, so guard with ${UNSEAL_KEY:-} (set -u).
+if [[ -n "${UNSEAL_KEY:-}" ]]; then
 	env_upsert VAULT_UNSEAL_KEY "$UNSEAL_KEY"
 fi
 env_upsert VAULT_TOKEN "$VAULT_TOKEN"
@@ -886,6 +930,18 @@ for i in $(seq 1 60); do
 	sleep 2
 done
 
+# After a full OpenBao reset, the Redis-cached per-user/admin vault tokens (in
+# the persisted sso-data volume) reference the old, now-wiped store — drop them
+# so the broker re-mints fresh tokens against the new instance. Belt-and-
+# suspenders: the broker also always reconciles policy content before serving a
+# token, but a token minted by the previous OpenBao instance is simply invalid
+# there, so a cache flush is required after a reset.
+if [[ "$RESET_OPENBAO" == "1" ]]; then
+	info "  clearing cached vault tokens (old OpenBao instance)..."
+	docker exec sso-manager sh -c "redis-cli EVAL \"for _,k in ipairs(redis.call('keys','vault_token:*')) do redis.call('del',k) end\" 0" \
+		>/dev/null 2>&1 || warn "  could not flush Redis vault-token cache (will re-mint on next access)"
+fi
+
 info "Seeding app configs into OpenBao (idempotent)..."
 # sso-manager/conf holds the operator-set LDAP/SMTP/jwtSecret values — sso has
 # no bootstrap-generated creds, so the file is the complete source of truth.
@@ -1080,25 +1136,30 @@ if [[ "$CFG_THETA_AGENT_ENABLE" == "1" ]]; then
 	info "Setting up theta-agent on the host..."
 	(
 		cd theta-agent || exit 0
-		if ! command -v go >/dev/null 2>&1; then
-			warn "Go is not installed. Skipping theta-agent installation."
+		# Install the prebuilt binary that ships in the theta-agent submodule (the
+		# repo's own install.sh uses the same release binary). We do NOT build from
+		# source here: a previous `go build -o theta-agent main.go websocket.go
+		# config.go` omitted executor.go/telemetry.go, failed to compile, and was
+		# silently skipped, so the agent was never installed.
+		if [[ ! -f "theta-agent-linux-amd64" ]]; then
+			warn "Prebuilt theta-agent-linux-amd64 missing from the theta-agent submodule. Skipping theta-agent installation."
 		else
-			info "  Building theta-agent..."
-			go build -o theta-agent main.go websocket.go config.go || warn "  Failed to build theta-agent."
-			if [[ -x "theta-agent" ]]; then
-				sudo mkdir -p /etc/theta
-				if [[ ! -f /etc/theta/agent.yml ]]; then
-					sudo cp agent.yml.example /etc/theta/agent.yml
+			info "  Installing prebuilt theta-agent binary..."
+			if [[ -x "theta-agent-linux-amd64" ]]; then
+				# The agent binary reads /etc/theta42/agent.yml (theta-agent/main.go).
+				sudo mkdir -p /etc/theta42
+				if [[ ! -f /etc/theta42/agent.yml ]]; then
+					sudo cp agent.yml.example /etc/theta42/agent.yml
 					AGENT_TOKEN="$(rand_hex 16)"
-					sudo sed -i "s/REPLACE_WITH_AGENT_TOKEN/$AGENT_TOKEN/" /etc/theta/agent.yml
+					sudo sed -i "s/REPLACE_WITH_AGENT_TOKEN/$AGENT_TOKEN/" /etc/theta42/agent.yml
 					# We want to connect to either https or http depending on CFG_CREATE_ALL_HTTP
 					if [[ "${CFG_CREATE_ALL_HTTP:-0}" == "1" ]]; then
-						sudo sed -i "s|https://sso.example.com|http://${SSO_HOST}|" /etc/theta/agent.yml
+						sudo sed -i "s|https://sso.example.com|http://${SSO_HOST}|" /etc/theta42/agent.yml
 					else
-						sudo sed -i "s|https://sso.example.com|https://${SSO_HOST}|" /etc/theta/agent.yml
+						sudo sed -i "s|https://sso.example.com|https://${SSO_HOST}|" /etc/theta42/agent.yml
 					fi
 				fi
-				sudo cp theta-agent /usr/local/bin/theta-agent
+				sudo cp theta-agent-linux-amd64 /usr/local/bin/theta-agent
 				sudo chmod +x /usr/local/bin/theta-agent
 
 				sudo bash -c "cat <<'EOF' > /etc/systemd/system/theta-agent.service
@@ -1151,15 +1212,15 @@ if [[ "$CFG_THETA_AGENT_ENABLE" == "1" ]] && [[ -x /usr/local/bin/theta-agent ]]
 
 	if [[ "$CFG_THETA_AGENT_FULL_CONTROL" == "1" ]]; then
 		info "  Configuring theta-agent with full host control capabilities..."
-		if [[ -f /etc/theta/agent.yml ]]; then
-			sudo sed -i 's/arbitrary_bash: false/arbitrary_bash: true/' /etc/theta/agent.yml
-			sudo sed -i 's/service_control: .*/service_control: true/' /etc/theta/agent.yml
-			sudo sed -i 's/reboot: false/reboot: true/' /etc/theta/agent.yml
-			sudo sed -i 's/configure_ldap: false/configure_ldap: true/' /etc/theta/agent.yml
+		if [[ -f /etc/theta42/agent.yml ]]; then
+			sudo sed -i 's/arbitrary_bash: false/arbitrary_bash: true/' /etc/theta42/agent.yml
+			sudo sed -i 's/service_control: .*/service_control: true/' /etc/theta42/agent.yml
+			sudo sed -i 's/reboot: false/reboot: true/' /etc/theta42/agent.yml
+			sudo sed -i 's/configure_ldap: false/configure_ldap: true/' /etc/theta42/agent.yml
 			info "  theta-agent full control enabled. Restarting service..."
 			sudo systemctl restart theta-agent.service
 		else
-			warn "  /etc/theta/agent.yml not found. Full control not configured."
+			warn "  /etc/theta42/agent.yml not found. Full control not configured."
 		fi
 	else
 		info "  theta-agent running with limited capabilities (CFG_THETA_AGENT_FULL_CONTROL=0)."